SP160 100mm Profile Framer
High speed manufacturing a single profile ranging in thickness from 0.75mm to 1.6mm
A 100mm Profile Framer for residential single to 4 storey Housing
and Multi-Storey Apartment Buildings, Commercial, Transportable Offices and Amenities, Modular Construction
Typical Applications
SINGLE - FOUR (4) STOREY LARGE RESIDENTIAL HOUSES & APARTMENT BUILDINGS
TRANSPORTABLE MODULAR CONSTRUCTION | MEDICAL CENTRES | SCHOOLS
COMMERCIAL OFFICE BUILDINGS | WAREHOUSE INFILL WALL FRAMING | HIGH RISE OFFICE BUILDING EXTERNAL FACADE & RAIN SCREEN SYSTEMS SUPPORT FRAMES | WIDE SPAN ROOF TRUSSES | BEAMS | FLOOR JOISTS
| Technical Specification | |
|---|---|
| Model | SFS-International SP160 Series Framer |
| Function | Framing & Truss Structures |
| Typical Production Speed | 280-750 Metres/Hr Design Dependent |
| Line Speed | 2,700 Metres/Hr (not production speed) |
| Machine Operating System | FrameWare Software |
| CADesign Software | Vertex BD Software | StrucSoft MWF Solutions |
| Industrial Touch Screen | 17inch Screen PC Windows Operating System |
| Data Input | USB Plug - USB Stick |
| Multi-Task Operations | Add | Modify | Cancel Production |
| Production Graphics | All Operations shown in real time |
| Production Options | Batch or Single Profile Production |
| Data Storage | System Save Off Auto Save - Zero Waste |
| Ambient Air Temperature | Operating Range 0-35Deg C |
| Machine Data | |
|---|---|
| Machine Chassis | CNC Machined Box Structure |
| Power Transmission | Geared |
| Roll Forming Stations | 11 Roller Profile Forming Sets |
| AC Geared Motor | Drive Power Capacity 15kW |
| VFD Synchronised | State of the Art Control System |
| Hydraulic Pump Motor | Motor Capacity 11kW (15HP) |
| Framer Power Supply | 36kW | 45A | MCCB 60A |
| Mains Electrical Supply | 3phase, 415v | 50-60Hz | N+E |
| Hydraulic Tank Capacity | 100 Litres |
| Hydraulic Cooling System | Radiator with Auto Operation Fan |
| Inkjet Profile Printer | Mathews Mperia Lite OEM |
| Gauge Adjustment | Auto Adjustors on Roller Sets |
| Self Lubricating | Steel Coil Lubricating System |
| Physical Data | |
|---|---|
| Length | 5100mm |
| Height | 1650mm |
| Width | 1200mm |
| Machine Weight | 4,600Kg (approximately) |
| Production Footprint | 13.8Metre length x 1.2Metre |
Reliable Technology Built to Last
“Precision Accuracy with Zero Tolerance and High Volume Production ”
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- Fast, reliable and very accurate steel frame manufacturing solution by SFS International resulting in very cost effective design & build technology
- SFS International have a reputation for manufacturing well engineered, industrial grade Framers to International standards built with ease of maintenance in mind
- SFS International Framers are designed and built with high quality International
electronic components and electrical systems
| Framer Features | |
|---|---|
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Eleven (11) roller sets in the rolling bay to precisely cold roll the steel coil strip into the C Channel Profile into a shape with well defined radius's to the web, flanges and lips. |
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Rail mounted hydraulic lines made accessible for visual routine check & ease of maintenance of all tool station operations, the Operator requires no specialist skills to identify and service when required |
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Sensors regulate the Framer Performance so the operations of all Tool Stations are optimised for maximum production and the condition of working components are constantly monitored. |
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Auto Gauging of the Rollers to adapt to the steel gauge loaded into the Framer without the Framer Operator having to manually adjust all the roller settings individually after loading a different gauge steel |
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Geared Rolling Bay all profiling rollers are driven by precision machined hardened gears to ensure long life performance & accurate positioning in excess of half a million metres with minimal service & maintenance |
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Individual Hydraulic Cylinders & Tool Stations cylinder mounted actuating solenoids & valves, accessible hydraulic lines, and individual tool stations for simplified maintenance and servicing by your Framer Operator |
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Automatic Track Manufacture at high speed producing U Channel profiles for True Track & Stud production, Truss & Beam profiles, with wider flanges eliminating the swage operation for ease of frame assembly |
| Motorised De-Coiler | |
|---|---|
| Automatic Feed | Motorised Power Drive |
| Pressure Arm | Pneumatically controlled to restrain the steel coil |
| Maximum Width Coil | 250mm Coil Strip Width |
| Coil Inner Diameter Hub | 460 - 520mm Dia |
| Maximum Outer Coil | 1200mm Dia |
| Maximum Loading | 3,000Kg |
| Hub Arms | Manual Expansion |
| Hydraulic Expansion Option Available | |
| Motor Power | 2.2kW |
| Power Supply | Three phase | 50-60Hz supply via the Framer |
| De-Coiler Physical Data | |
|---|---|
| Length | 750mm De-Coiler Body 1200mm with Steel Coil |
| Height | 750mm Body 1950mm inc Pressure Arm |
| Width | 1000mm |
| De-Coiler Weight | 700Kg (approximately) |
De-Coiler Key Features
“Steel Coil up to 3 Ton Capacity with Auto-Feed Operation”
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- A Optional Hydraulically operated Hub is available for expanding and contracting the Hub to clamp the Steel Coil when loading and removing a Steel Coil instead of this being a manual operation
- Automatic Variable Speed Control of the steel coil feed into the Framer
- Pneumatic pressure arm to restrain the steel coil end from un-raveling to prevent potential injury when loading/un-loading
- Mains supply & control cable to the De-Coiler via a plug/socket at the Framer, a separate electrical supply
is not required - When positioning the De-Coiler the hub can be either left or right sided (shown with the hub on the right side) for loading of the coil
“Pressure arm for Health & Safety of the Operator ”
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| Profile Specification | |
|---|---|
| Profile Type | C Channel |
| Profile Width | 100mm Metric | 4.0" Imperial |
| Track Width | 103mm Metric | 4.0" Imperial |
| Profile Dimensions | 100mm Web | 41mm Flange | 10mm Lip |
| Material | Zinc Galvanised Coated Steel Strip |
| Material Thickness | 0.7mm to 1.6mm (22g - 16g) |
| Galvanised Coating | Grade Range Z170 - Z270 |
| Nominal Coil Strip Width | 194mm |
| Profile Connections | |
|---|---|
| Dimpled Flange Connection | 3.5mm Punched Hole |
| Service Hole | 33mm Dia ( can be customised) |
| Bolt & Anchor Bolt Hole | 13mm Dia (can be customised) |
| End Truss Notch | 45Deg Chamfer Truss Cut |
| Web Index Holes (2) | Frame to Frame Screw Connections |
| Profile Operations | ||
|---|---|---|
| Tool Station | Automated Hydraulics | |
| Operations (9) | Description of Profile Operations | |
| 1 | Track & Stud | Automated Track Width change for effortless Stud Insert |
| 2 | 13mm Dia Bolt Hole | For Bottom Plate Anchor Bolts or bolting Frames together |
| 3 | 3.5mm Dia Web Holes (2) | Index Holes for locating Frame to Frame Fixing Screws |
| 4 | 33mm Dia Service Hole | Hole through Frame Profile Web for Services |
| 5 | End Chamfer | 45Deg Chamfer at the end of Truss or Beam Web Members |
| 6 | Dimple Connection Holes | Dimpled 3.5mm Dia connection holes for flush Fixings |
| 7 | Web Notch | For Single & Continuous Nogs |
| 8 | Lip Notch | Lip cut to permit inserting a Profile into another Profile |
| 9 | Shear | Part Cut or Full Cut Guillotine Shear |
Framer Profile Operations
SP160 C100mm Framer Package
